Stay ahead of your competition by automating key metal fabrication workflows

OmegaCube’s Metal Fabrication ERP helps you to significantly reduce time-to-quote, keep inventory in check, automate shop-floor operations, and deliver products to customers on time. OmegaCube ERP helps you to take quick, data-backed decisions, and improve customer satisfaction and market reputation.

Build detailed quotation and cost estimates to reduce time-to-quote and time-to-estimate leading to faster conversions.

Enhance customer satisfaction & market reputation by tracking products/parts all the way to the supplier using bar-code and labeling.

Integration with nesting software and design software (AutoCAD, SolidWorks) leading to increase in material utilization, machine up-time, and capability to incorporate frequent changes in customer requirements.

Maintain optimum inventory levels, reduce storage costs, and decrease re-order times with efficient Inventory Management & Control.

Anticipate material requirements and trigger auto purchase through effective Material Requirement Planning (MRP) & Scheduling.

Inventory Control

Efficiently operate inventory procurement, tracking, shipping, warehouse and storage management, reordering, scrap management, etc.

• Get realtime visibility into inventory levels & movement for quick  order fulfillment.
• Auto-update of inventory levels owing to integration with sales & purchase management, order management, and accounting systems.
• Auto reorder of raw materials, and components in case of shortage detected by the inventory monitoring system.

Estimating & Quoting

Get real-time updates of BOMs, material & vendor costs, current inventory levels, etc. for quick cost and profit margin estimates. Accommodate changes in customer requirements at any stage.

• Enter quotes for customers or prospects with expiration control and multiple revisions.
• Build detailed estimates that include operation costs, material costs, outside services, etc.
• Part and routing calculators with a multi-level Bill of Materials.
• Trigger supplier RFQ and use the RFQ results in estimates.
• Automatically create opportunities in CRM and track follow-up, callbacks, etc. in CRM.

Nesting Integration

Order materials just in time, have uninterrupted availability, and manage material movement through different processes.

• Import nesting information from ProNest, SigmaNest, etc.
• Report layout completions & drops.
• Capture completions, part weight, labor, and drop information from the machine controller through an XML interface.

Scheduling & Dispatch

Meet stringent deadlines, dynamic customer demands, and market fluctuations through effective Material Requirement Planning (MRP), Scheduling, and Dispatch.

• Link work orders and automatically adjust work order due dates based on sales order due dates.
• Utilize electronic dispatch to provide job schedule, drawings, work instructions and other documents to machine operators.
• Automatically re-sequence schedule based on change in job priority.
• View day and period-wise dispatch lists for each employee that includes job details, operation schedule times etc.

Quality Management

Maintain optimum quality standards at every manufacturing phase for your customers with OmegaCube ERP’s comprehensive Quality Management module.

• Pull up relevant material and heat-treating certificates during shipping automatically.
• Track non-conformance through a centralized database integrated with RMA, Shop Floor transactions & Inventory.
• Quality tracking with 1st piece inspections, rejects, and SCARs.
• Analyze quality metrics for suppliers, parts, manufacturing, and operations using quality management dashboards.

Scheduling and EDI Synchronization

Achieve unparalleled manufacturing excellence through efficient scheduling and automation of workflow processes through Scheduling & EDI synchronization.

• Schedule key EDI processes such as Accounting, Inventory control, Revision Control etc.
• Synchronize operations between internal departments, with your vendors & customers.
• Manage simultaneous operations that can possibly cause conflicts.

Shop Floor Management

Get a real-time view of shop floor operations, and improve machine & labor utilization, overall yield, quality, and efficiency.

• Have complete view of in-process jobs on the shop floor along with their status.
• Integrated scheduling to determine start/stop times for all assembly and sub-job operations.
• Have visibility of shop-floor performance including efficiency ratios via manufacturing metrics.
• Record time and job information quickly and accurately.

Distribution

Manage local and global distribution cycles like a pro with OmegaCube ERP.

• Manage your distributor or end-user data and communications in CRM.
• Provide self-service reordering of repeat items using portals.
• Manage and maintain multiple warehouses and track inventory movements between them.
• Select the right pickup patterns, take faster routes, and track shipments.
• Keep a tab on each container and ensure your customers have received their orders intact and on time.